Need help with my DIY board

ESK8 Builds
1

Hi! I’m a 16 year old in an Engineering II class. For my next project I want to make my first electric skateboard but I have little to no knowledge about motors, batteries, etc. From all my reading I have a list of parts and a list of questions.

I would like a board with more range than torque since my neighborhood is really flat. I do have access to a 3D printer if that could come in handy. I weigh about 140 pounds (63 kg) and hope my board goes around 25-30 mph (40-48 kph).

Thank you for your help!

QUESTIONS-

Is it possible to print the motor mount, motor pulley, and wheel pulley? Is it worth it?

If I want to make a custom deck, what is the best material to use and what board style?

What’s the best way to figuring out what size everything should by in a drive train?

PARTS-

Motor- https://www.hobbyking.com/en_us/turnigy-aerodrive-sk3-6364-245kv-brushless-outrunner-motor.html

Battery (2)- https://www.hobbyking.com/en_us/zippy-flightmax-5000mah-3s1p-30c.html

Charger- https://www.hobbyking.com/en_us/imax-b6-dc-charger-5a-50w-copy.html

Trucks- https://www.muirskate.com/longboard/trucks/57581/184mm-caliber-2-raw-downhill-longboard-truck

Wheels- https://www.amazon.com/83mm-Longboard-Cruiser-Wheels-Flywheels/dp/B00IAGNVEI

Vesc- diy-electric-skateboard-kits-parts/vesc-the-best-electric-skateboard-esc/

Controller- a couple choices diy-electric-skateboard-kits-parts/torqueboards-2-4ghz-nano-remote-controller/

https://electric-skateboard.market/product/2-4ghz-mini-remote-receiver/

If you guys have any suggestions or can help me with the specs for my drive train it would be greatly appreciated. I don’t know a lot so simplicity is awesome. :wink:

2

Hey I just built my first board and have a couple of 3d printers so I decided to print the engine mount and wheel pulley on it. Turned out pretty good. A guy named Matt Carl on thingiverse has the designs I used. Check it out:

Matt’s build: http://www.thingiverse.com/thing:1753981

My build: http://www.thingiverse.com/make:264311

I may end up going with different trucks and mount later but for now this working pretty good!

Good luck!

3

I’d print the wheel pulley but not the mount or motor pulley. I don’t think they will last long.

Canadian Maple or Bamboo, anything that doesn’t have a drop

There is a calculator of belt size on the bbman website. 16/36 gearing is common

4

What’s the budget for this build? If you want lots of range you may need more batteries than 5000mah 3s batteries in Series

5

I have some extra money saved up. Do you have any recommendations on better batteries?

6

Thank you! Will definitely buy the pulleys online.

7

http://www.enertionboards.com/electric-skateboard-parts/space-cell-pro4-electric-skateboard-battery/ diy-electric-skateboard-kits-parts/electric-skateboard-battery-epower-pack-10s4p-10ah-360wh/

or if you have to get it from the UK:

http://alienpowersystem.com/shop/alien-power-pack/alien-power-pack-10s-10000mah-25c-lipo-usb/

or else: http://miamielectricboards.com/shop-1/12s-stealth-battery

If you go with these batteries you may need to change your motor to a 190kv or below If you live in the US @barajabali can build one to your specifications