P2 is for programming.
Made a pretty cool contraption with the things I had at home. Just need to find some copper nails because the things I was using before we’re not good enough.
The contraption includes 5.5mm bullet connectors and m4 screws, and a bunch of tape. I’ll get some pictures later
UPDATE #41
Hi everyone! @moon Finally got my spot welder working yesterday!
I ended up spending $135 in total on the spot welder. You can get the Sunkko 787A+ spot welder for $140 incl. shipping.
PROS:
- Can be cheaper than a finished spot welder.
- You become really happy when it finally works.
CONS:
- Same price as a not DIY spot welder if you don’t have a car battery.
- Not programmable
Here is a video of a really bad weld. Forgot to take a picture of a good weld…
Thats sick!
I decided to ditch the spot welder arm for now, if I start making more battery packs I will just put it back on.
I tested my spot welder with really shitty tips I could find and it worked too, I am just waiting on copper nails that I bought from ebay.
Agreed, you can always find the parts that you need to fix it too. For example just stock up with a spare solenoid, buy it from aliexpress it only costs a couple of dollars.
You could also implement an timer.
Nice! I like the solution you came up with. My DIY spot welder was really ugly. In my defense I was in a hurry to start building and I used parts I ready had it Now time to build your battery pack! Which battery are you gonna make?
10s6p Samsung 30q 648wh - 28.5cm X 13cm X 3.8cm
Limitless range. Cool!
Yea almost. And you went for a 10s3p? How far can you go on a charge?
The specs say 29 km, but I would say that with my set up and I going full throttle as much as possible, plus some hills, I reach 20km at 20 left battery so not that much left. If you cruise normally then closer to 30 is possible. 6p is a lot yuu can always think at 11s to gain a bit more power or 12s.
UPDATE #42
Hi everyone. Today I ordered some more parts…
Aliexpress:
- 1x $7.99 - Battery charger
- 1x $2.56 - Washers
- 1x $3.02 - Ski googles
I also received my dual lock
NOW TO THE COOL PART!!! (it’s really cool)
Yesterday I went to the library (yea… belive it or not) to get a belt cover 3d printed (link for belt cover on thingiverse (I printed the Cover_Final.stl file)). They got 2 really cool 3D printers (Ultimaker 2 and Ultimaker 3 extended). I payed $5 for it and it’s made out of PLA (plastic). It took 8 hours to print. It didn’t fit with the 90mm wheels so I had to cut a bit off. Now that it’s all good it looks amazing. Really happy about how it turned out!
BEFORE CUTTING:
AFTER CUTTING:
And here are some updated pictures of the board:
that’s a great print! 8hrs @0.1mm layer height? I printed mine @0.2mm to gain some time, but 100grit sandpaper, some filler primer and 600grit wet sanding and black paint got me at this point.! and then I hit a rock with it I think I’ll probably reprint it in some black pla and anneal it to make it more resilient or I’ll have it made by my business in sls nylon eventually
That looks good! Yea 0.1mm layer hight
It came out really smooth, but I don’t really like the model. I’ll get a different model next time or I’ll make it myself Your model is much nicer than the one I printed. with 0.1 layers I think you can skip the 100 grit and o straight to high build filler primer and 600grit wet sanding. Then 2-3 layers of paint and voilà! approx 1hr of work in total if you’re really slow
I’ll paint mine when my build is done and I got some money in spare. Thanks for the guide!
How did you solve this?
I know that usually all the problems come from the copper tips
I think it was the copper tips. After making the pen everything worked. Think it might have been bad connection.
Ok I guess I will wait for the junction connectors before I make any other changes
UPDATE #43
Hi everyone! I just ordered the last parts for my board today!
FINALLY!
Nkon.nl didn’t have any nickel strip or battery insulators in stock so I had to order it from eskating.eu. They will have more in stock on 22. August. I didn’t wanna wait that long time (obviously lol?)
NKON.nl:
- 65x $278.93 - Samsung 30Q 3000mAh
- 3x $6.82 - Fish paper adhesive
Eskating.eu:
- 4x $13.94 - 1 meter 10mm X 0.15mm Nickel strip
- 2x $4.64 - Fish paper for positive battery
TOTAL: $304.33 AND THE FINAL COST OF THIS BUILD INCL. TOOLS (didn’t have any in the beginning): $1850ish
All there is left to do is wait and then BUILD!
Well the final part for my spot welder came today so I decided to test it out. It was a little frustrating at first, but every issue I came across was to do with the copper tips.
So after experimenting a little I spot welded single layers on both sides of my cell. I can do it really quick now, no problems - except that I can’t get a solid two layer connection yet. Probably to do with the tips, they kept wearing out for me which is annoying.
But I think I am going to buy/make those 18650 PCBs to save some headache as I have to make another pack after this.
I don’t know why I post on this thread lol. But its the first thing I think of when I have done something with my build